The Stateson Homes team was recently invited to tour the
production facility of our trade partner Superior Walls of Central Virginia,
Inc. Although Superior Walls was
established in 1981, Superior Walls of Central Virginia opened their
manufacturing facility in 2004 and began producing the insulated, precast
concrete walls that we now use at Stateson Homes. The current 50,000 square foot production
facility located in Amelia, VA provides a climate controlled environment in
which every wall panel can be individually formed and poured, very helpful as
we endure these January days. Superior Walls
is able to control all aspects of their production by having an on-site plant
to produce the concrete used in the panels.
We were able to observe the various Quality checks that were implemented
at each phase of production. As we
watched this process it became more apparent than ever that this product was truly
“Superior”.
Some of the benefits of Superior Walls that we learned more about during
our visit:
1.
Superior Wall foundations are dry. They use a special low water/cement ratio
concrete that requires no additional damp proofing.
2.
They are warm, with full-length insulation built in
to increase energy efficiency.
3.
Superior Walls high strength 5000+ psi concrete is
reinforced with steel rebar and polypropylene fibers for added strength and
performance.
4.
The wall panels also feature convenient features
like built-in accesses for wiring and stud facings for easy drywall
installation with screws.
During our visit, the wall panels for our new model home,
the Burwell on lot 12 of Phase 4 in Maple Ridge, were in production. We were able to see first hand the diligent
work and high quality standards that go into every wall panel we receive. All wall panels are formed horizontally on a
large production line where the components are installed, the concrete is
poured, the brick impression created, and each panel allowed to dry before
being loaded for delivery. It was great to be able to see the production of our
panels and one week later, watch as they were set as the foundation of our
newest home.
Superior Walls offers many advantages to us, as a builder
and to our customers starting with the R-12 insulation, drywall readiness, and
the promptness of installation. If you
get a chance you can visit their website at www.superiorwallsva.com and www.superiorwalls.com to learn more.
Joshua Boothe
Stateson Homes
540.239.8868